Product Facts

Product Name
Selleys FlameFlex Fire-Rated Sealant
Availability
In Stock
Condition
New
Category
Home & Garden > Sealants & Caulking > Construction Sealants
Seller
Selleys
Color
Grey
Material
Moisture curing silyl-modified polymer (SMP)

Selleys FlameFlex Fire-Rated Sealant

Selleys FlameFlex Fire-Rated Sealant. Moisture curing silyl-modified polymer (SMP) technology. COMPOSITION - Technology: Moisture curing silyl-modified polymer (SMP) PHYSICAL - Colour: Grey - Density: 1.45 PERFORMANCE - Movement Capability: ±20% - Service Temperature: -40°C to 90°C CURING - Application Temperature: 5°C to 45°C - Skin Time: Approx. 50 minutes - Cure Time: 2–3mm per day LIMITATIONS / NOT SUITABLE FOR Not for permanent water immersion or below water-line use. Not suitable for polyethylene, polypropylene or Teflon. WARNING: Flame Flex® is not suitable for use in applications exposed to continuous temperatures greater than 80°C. DO NOT use to seal around stoves, ovens, chimney flues, pizza ovens etc. DIRECTIONS FOR USE 1. Ensure surfaces are clean and free of oil, grease and dust. 2. Cut cartridge tip and attach nozzle. 3. Apply with caulking gun. 4. Tool within tooling time. 5. Store below 28°C. STORAGE Store below 28°C. ADDITIONAL SPECIFICATIONS - VOC Content: 23 g/L - Tooling Time: Approx. 30 minutes

AI Summary

Product: Selleys Sealants Comparison — FlameFlex Fire-Rated Sealant, Fix & Go Bathroom & Kitchen Silicone Sealant 90mL, and 635 Multipurpose Elastic Joint Sealant 290mL Brand: Selleys Category: Construction and maintenance sealants Primary Use: Selecting the correct Selleys sealant based on fire-stop compliance, wet-zone performance, or general-purpose substrate versatility.

Quick facts

Common questions this guide answers

  1. Which Selleys sealant is required for fire-stop building code compliance? → FlameFlex Fire-Rated Sealant is the only code-qualified fire-stop option in this range; no substitute applies when fire-rating is mandated.
  2. What is the cure chemistry of each product and why does it matter? → Fix & Go uses acetoxy-cure silicone (releases acetic acid, fast humid cure, limited substrate range); the 635 uses MS polymer hybrid silane chemistry (neutral cure, low odour, broader compatibility); FlameFlex cure chemistry is pending manufacturer confirmation.
  3. Does FlameFlex carry any serious health hazard warnings? → Yes — FlameFlex carries a Reproductive Toxicity Category 1A classification (H360: May damage fertility or the unborn child), requiring enhanced PPE and administrative controls; it also carries Eye Irritation Category 2A and Skin Sensitization Category 1 (H317).
  4. Which product has the highest acute eye-damage risk? → Fix & Go carries Eye Damage Category 1 — the most severe eye classification — requiring immediate contact with a POISON CENTER or doctor if eye contact occurs (P310).
  5. Is substrate compatibility confirmed in any of the three datasheets? → No — none of the three supplied datasheets specify substrate compatibility ranges; supplementary technical data or manufacturer contact is required before application.

Product guide: Selleys sealants comparison

Introduction

Choosing the right sealant means getting the job done properly the first time. This guide covers three Selleys sealants built for distinctly different applications: FlameFlex Fire-Rated Sealant (a specialty fire-stop product for exterior structural joints), Fix & Go Bathroom & Kitchen Silicone Sealant (a compact acetoxy-cure silicone for wet areas), and the 635 Multipurpose Elastic Joint Sealant (a general-purpose elastic sealant for diverse substrates). The right choice comes down to whether you need fire-rating compliance, moisture-zone performance, or broad substrate versatility. Each product performs well in its own space, and knowing which space you're working in puts you ahead before you even open the cartridge.

At-a-glance comparison table

Dimension Selleys FlameFlex Fire-Rated Sealant Fix & Go Bathroom & Kitchen Silicone Sealant 90ml Selleys 635 Multipurpose Elastic Joint Sealant - 290ml
Specialty rating Fire resistant joint sealant for exterior use (FlameFlex datasheet) Silicone sealant for bathroom and kitchen wet areas (Fix & Go datasheet) General multipurpose elastic sealant with no specialty compliance claims (635 datasheet)
Substrate compatibility Not specified — refer to manufacturer specification sheet Not specified — refer to manufacturer specification sheet Not specified — refer to manufacturer specification sheet
Cure chemistry Pending manufacturer confirmation Acetoxy-cure silicone (1–10% acetoxysilane per Fix & Go datasheet composition) Hybrid silane/MS polymer formulation (contains 3 trimethoxysilane compounds 1–10% each per 635 datasheet)
Application Exterior structural joints requiring fire-stop performance; 435g cartridge or 600mL sausage (FlameFlex datasheet) Small-scale bathroom/kitchen sealing; 90ml size (Fix & Go datasheet) Interior/exterior general-purpose joints; 290mL cartridge (635 datasheet)

Specialty rating

FlameFlex Fire-Rated Sealant

The FlameFlex datasheet designates this product as a "fire resistant joint sealant for exterior use." That rating addresses a non-negotiable compliance requirement: stopping fire spread through building envelope penetrations. No other product in this comparison carries fire-rating credentials, which makes FlameFlex the only qualified choice for applications governed by fire-stop building codes. When the code calls for it, there is no substitute.

Fix & Go Bathroom & Kitchen

The Fix & Go datasheet describes this as a "silicone sealant" purpose-built for "bathroom and kitchen" environments. Where FlameFlex handles structural fire-stop performance, Fix & Go is built for wet-zone sealing — shower trays, basin edges, splashbacks — where mould resistance and water immersion tolerance are what matter. It carries no fire-rating designation, nor does it need one.

Selleys 635 Multipurpose Elastic Sealant

The 635 datasheet lists its recommended use as "sealant" with no specialty compliance claims attached. That positions it as a workhorse for everyday gap-filling and weatherproofing across a wide range of non-critical joints. It trades the specialised certifications of FlameFlex (fire) or Fix & Go (wet-zone silicone) for broad applicability across general jobs.

Key trade-off: FlameFlex is the only code-compliant fire-stop option. Fix & Go is purpose-built for wet environments. The 635 covers general versatility where no specialty rating is required.

Substrate compatibility

None of the three datasheets specify substrate compatibility ranges in the supplied excerpts. Specifiers need to contact technical support or reference full product data sheets to confirm adhesion to specific materials — metal, masonry, plastic, wood, glass, and so on. The acetoxy-cure chemistry in Fix & Go typically restricts use on alkaline substrates like concrete and metals prone to corrosion, while the silane chemistry in the 635 generally delivers broader compatibility. Without explicit manufacturer statements in these documents, those inferences remain unverified, and confirming compatibility before you start is always the professional move.

Documentation gap: All three products require supplementary technical data to make confident substrate-compatibility decisions.

Cure chemistry

Fix & Go Bathroom & Kitchen

The Fix & Go datasheet composition table lists "Acetoxysilane" at 1–10% concentration (CAS 4253-34-3). This confirms an acetoxy-cure silicone system — the traditional "vinegar-smell" silicone that releases acetic acid during cure. Acetoxy silicones cure rapidly in humid environments, which makes them well-suited to bathrooms. They are corrosive to certain metals and alkaline substrates during the curing phase, so knowing your substrate matters.

Selleys 635 Multipurpose Elastic Sealant

The 635 datasheet lists three silane crosslinkers in its composition: "1-Propanamine, 3-(trimethoxysilyl)-" (1–10%), "Silane, trimethoxy[3-(oxiranylmethoxy)propyl]-" (1–10%), and "Trimethoxyvinylsilane" (1–10%). This multi-silane blend points to a modified-silane (MS) polymer or hybrid silane chemistry. MS polymers cure through moisture reaction without releasing acetic acid or solvents. The result is low odour, broader substrate compatibility, and paintability — real advantages over traditional acetoxy silicones when you're working across mixed materials or in occupied spaces.

FlameFlex Fire-Rated Sealant

The supplied FlameFlex datasheets do not disclose the cure chemistry or composition. Fire-rated sealants commonly use intumescent additives in acrylic, silicone, or hybrid polymer bases, but without composition data, the specific system remains unverified in the supplied documents.

Key trade-off: Fix & Go's acetoxy cure delivers a fast set in moisture but limits substrate range and produces noticeable odour during cure. The 635's MS polymer chemistry eliminates odour and expands compatibility, though it may cure more slowly. FlameFlex's chemistry is undisclosed in the supplied documents.

Application

FlameFlex Fire-Rated Sealant

According to the FlameFlex datasheet, the product is available in two formats: a 435g cartridge (bar code 9300697125446) and a 600mL sausage (bar code 9300697127426). The sausage format is built for bulk-applicator guns, making it the right tool for high-volume commercial fire-stop installation — curtain walls, structural expansion joints, service penetrations. The "exterior use" designation keeps it focused on the jobs it was engineered to handle.

Fix & Go Bathroom & Kitchen

The Fix & Go datasheet specifies a 90ml cartridge size, significantly smaller than the other products here. That compact format suits DIY spot-sealing: re-caulking a shower corner, sealing around a tap, finishing a basin edge. Portability and minimal waste matter more than per-linear-metre economy. The small volume makes Fix & Go the right choice for a single focused task rather than continuous long runs.

Selleys 635 Multipurpose Elastic Sealant

The 635 datasheet lists a 290mL cartridge, sitting between Fix & Go's spot-repair format and FlameFlex's commercial volumes. The "multipurpose elastic sealant" descriptor covers both interior and exterior use across general construction and maintenance tasks — window perimeters, skirting gaps, minor expansion joints. The clear variant works well on transparent or light-coloured substrates where colour-matched sealing isn't needed.

Key trade-off: FlameFlex's bulk formats serve commercial fire-stop contractors working at scale. Fix & Go's 90ml size targets single-task users who want the right amount for the job. The 635's 290ml delivers solid linear-metre coverage for general trades without the premium of a commercial format.

Hazard profile contrast

The hazard classifications reveal important handling differences worth knowing before you start. The Fix & Go datasheet assigns it Hazard Category 1 (Eye Damage) — the most severe eye classification — requiring immediate medical attention for eye contact ("P310 Immediately call a POISON CENTER/doctor"). Both FlameFlex and 635 carry the less severe Category 2A (Eye Irritation) rating.

The FlameFlex datasheet uniquely lists Reproductive Toxicity Category 1A (H360: "May damage fertility or the unborn child") — a hazard absent from Fix & Go and 635. This restricts FlameFlex use in environments where pregnant workers or workers planning pregnancy may be exposed, requiring enhanced PPE and administrative controls per the datasheet's P202 precaution ("Do not handle until all safety precautions have been read and understood"). Knowing this upfront means you can plan your site controls before work begins, not after.

The 635 datasheet notes Skin Sensitization Category 1 (H317: "May cause an allergic skin reaction") — also present in the FlameFlex NZ datasheet but not the Fix & Go datasheet — indicating potential for dermatitis with repeated unprotected contact.

Handling trade-off: Fix & Go carries the highest acute eye-damage risk. FlameFlex introduces reproductive hazard considerations absent from the other two. Both 635 and FlameFlex carry skin-sensitisation warnings that call for consistent glove use.

When to choose Selleys FlameFlex Fire-Rated Sealant

When to choose Fix & Go Bathroom & Kitchen Silicone Sealant 90ml

When to choose Selleys 635 Multipurpose Elastic Joint Sealant - 290ml

Summary

These three Selleys sealants each cover distinct ground. FlameFlex is the mandatory, code-qualified choice when fire-stop compliance governs the specification. Yes, it carries reproductive-hazard handling requirements and an exterior-only designation — but when the fire rating is non-negotiable, FlameFlex is the only product that qualifies. Fix & Go is built for compact, fast-cure wet-zone repairs where the 90ml format and acetoxy chemistry's moisture affinity get the job done quickly and cleanly, accepting the tradeoffs around substrate range and the Category 1 eye-hazard handling requirement. The 635 is the all-rounder where no specialty rating is required — broader substrate compatibility, neutral odour, and solid mid-range economy that works for both tradespeople and DIYers across a wide range of everyday jobs.

The decision is straightforward: fire-stop compliance means FlameFlex, every time. Beyond that, Fix & Go owns the wet-zone convenience niche, and the 635 handles everything else with reliable versatility backed by Selleys' 80+ years of sealant experience. Pick the right tool, apply it correctly, and get the result right the first time.

Frequently asked questions

What is Selleys FlameFlex used for: Fire-resistant sealing of exterior structural joints

Is FlameFlex fire-rated: Yes, it is a certified fire-resistant joint sealant

Is FlameFlex for interior use: No, it is designated for exterior use only

Is FlameFlex for exterior use: Yes, exterior use only

What formats does FlameFlex come in: 435g cartridge and 600mL sausage

What is the barcode for FlameFlex 435g cartridge: 9300697125446

What is the barcode for FlameFlex 600mL sausage: 9300697127426

Is FlameFlex suitable for DIY use: No, it targets commercial fire-stop installations

Can FlameFlex replace a general-purpose sealant: No, it is a specialty fire-stop product only

What is the cure chemistry of FlameFlex: Pending manufacturer confirmation

Does FlameFlex carry a reproductive toxicity warning: Yes, Category 1A (H360)

What does H360 mean for FlameFlex: May damage fertility or the unborn child

Is FlameFlex safe for pregnant workers: No, enhanced PPE and controls are required

What eye hazard category is FlameFlex: Category 2A (Eye Irritation)

Does FlameFlex cause skin sensitisation: Yes, Category 1 (H317) skin sensitisation warning

What PPE is recommended for FlameFlex: Follow P202 precautions before handling

What is Fix & Go Bathroom & Kitchen Silicone used for: Sealing wet areas like bathrooms and kitchens

What size is Fix & Go: 90mL cartridge

Is Fix & Go suitable for large commercial projects: No, it is designed for small-scale repairs

What cure chemistry does Fix & Go use: Acetoxy-cure silicone

What chemical confirms Fix & Go is acetoxy-cure: Acetoxysilane (CAS 4253-34-3) at 1–10%

Does Fix & Go release acetic acid during cure: Yes, it releases acetic acid as it cures

Does Fix & Go smell like vinegar during cure: Yes, due to acetic acid release

Does Fix & Go cure faster in humid conditions: Yes, humidity accelerates acetoxy cure

Is Fix & Go suitable for shower resealing: Yes

Is Fix & Go suitable for basin edges: Yes

Is Fix & Go suitable for kitchen splashbacks: Yes

Is Fix & Go paintable: No, acetoxy silicone is not paintable

What eye hazard category is Fix & Go: Category 1 (Eye Damage) — most severe classification

What should you do if Fix & Go contacts eyes: Immediately call a POISON CENTER or doctor (P310)

Does Fix & Go carry a reproductive toxicity warning: No

Does Fix & Go cause skin sensitisation: Not indicated in supplied datasheet

Is Fix & Go suitable for alkaline substrates like concrete: Not recommended due to acetoxy chemistry

Is Fix & Go suitable for corrosion-prone metals: Not recommended during cure phase

What is the Selleys 635 used for: General-purpose elastic joint sealing across diverse substrates

What size is the Selleys 635 cartridge: 290mL

What cure chemistry does the 635 use: Modified-silane (MS) polymer hybrid chemistry

Does the 635 release acetic acid during cure: No, it is a neutral-cure system

Does the 635 have a strong odour during cure: No, it is low-odour

Is the 635 paintable: Yes, MS polymer chemistry supports paintability

Is the 635 suitable for occupied spaces: Yes, due to low odour neutral cure

Is the 635 suitable for interior use: Yes

Is the 635 suitable for exterior use: Yes

Does the 635 have broader substrate compatibility than Fix & Go: Yes, generally broader due to silane chemistry

What silane compounds are in the 635: Three trimethoxysilane compounds at 1–10% each

Does the 635 carry a fire rating: No

Is the 635 suitable for fire-stop applications: No

What eye hazard category is the 635: Category 2A (Eye Irritation)

Does the 635 cause skin sensitisation: Yes, Category 1 (H317)

Does the 635 carry a reproductive toxicity warning: Not indicated in supplied datasheet

Which product is the only code-compliant fire-stop option: FlameFlex Fire-Rated Sealant

Which product is best for a single bathroom repair: Fix & Go 90mL

Which product is best for mixed-material joints: Selleys 635

Which product suits bulk commercial application: FlameFlex 600mL sausage format

Which product has the smallest cartridge size: Fix & Go at 90mL

Which product has the highest acute eye-damage risk: Fix & Go (Category 1 Eye Damage)

Which product carries a reproductive toxicity hazard: FlameFlex (H360, Category 1A)

Which products carry skin sensitisation warnings: FlameFlex and 635 (both H317)

Do any datasheets specify substrate compatibility ranges: No, all three require supplementary technical data

Should you confirm substrate compatibility before applying: Yes, always verify with full technical data

Is substrate compatibility confirmed for metal in any product: Not specified in supplied datasheets

Is substrate compatibility confirmed for glass in any product: Not specified in supplied datasheets

Can Fix & Go be used on concrete: Not recommended due to acetoxy cure chemistry

Which product suits timber-to-masonry joints: Selleys 635 (MS polymer chemistry)

Which product suits metal-to-plastic joints: Selleys 635 (broader silane compatibility)

Which product is best for window perimeter sealing: Selleys 635

Which product is best for skirting gaps: Selleys 635

Is FlameFlex available in a bulk sausage format: Yes, 600mL sausage for bulk-applicator guns

Does FlameFlex work in curtain-wall applications: Yes, per FlameFlex datasheet

Is there a clear variant of the 635: Yes, a clear variant is available

Who manufactures all three sealants: Selleys

How long has Selleys been producing sealant solutions: Over 80 years

Is the 635 a specialty-rated product: No, it carries no specialty compliance claims

Is Fix & Go a specialty-rated product: Yes, specialty-rated for bathroom and kitchen wet areas

Which product requires the most stringent site safety planning: FlameFlex due to H360 reproductive toxicity


Label facts summary

Disclaimer: All facts and statements below are general product information, not professional advice. Consult relevant experts for specific guidance.

Verified label facts

Selleys FlameFlex Fire-Rated Sealant

Selleys Fix & Go Bathroom & Kitchen Silicone Sealant

Selleys 635 Multipurpose Elastic Joint Sealant

All three products


General product claims

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This guide sits at the intersection of three distinct Selleys sealant products, each serving a different primary application. The three products — Selleys FlameFlex Fire-Rated Sealant, Fix & Go Bathroom & Kitchen Silicone Sealant 90ml, and Selleys 635 Multipurpose Elastic Joint Sealant 290ml — all fall within the broader Home & Garden > Sealants & Caulking category, but they occupy meaningfully different positions within it.

Selleys FlameFlex Fire-Rated Sealant is the most specialised of the three. It is rated for fire resistance up to four hours in line with AS1530.4 and also complies with BCA acoustic requirements, making it the appropriate choice wherever building codes or construction specifications call for a fire-stop seal. It works without a primer on most common substrates, including concrete, brick, timber, plaster, cement sheeting, metals, and most plastics. By contrast, the Fix & Go Bathroom & Kitchen Silicone Sealant is positioned for wet-area domestic use — bathrooms and kitchens — where mould resistance and waterproofing performance matter more than fire compliance. The Selleys 635 Multipurpose Elastic Joint Sealant occupies the general-purpose end of the range, suited to a wide variety of substrates and everyday sealing tasks where neither fire-rating nor dedicated wet-area performance is the primary requirement.

All three products are part of the Selleys sealant range. Selleys is an established Australian adhesives and sealants brand with a broad catalogue spanning construction, trade, and DIY applications, and these products reflect that breadth — from compliance-driven trade applications (FlameFlex) through to accessible consumer formats (the 90 ml Fix & Go tube).

From a use-case adjacency perspective, anyone working with any of these sealants is likely to need a compatible applicator gun (for the cartridge formats), surface preparation products such as cleaners or primers for more challenging substrates, and potentially a sealant removal tool when replacing old sealant before reapplying. The specific choice between these three products ultimately comes down to the job's compliance requirements, the environment (wet or dry), and the range of substrates involved.

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Product Data (OpenAI Spec)

View Full JSON Spec ↗

Specifications

Colour Grey
Density 1.45
Storage Store below 28°C.
Cure Rate 2–3mm per day
Skin Time Approx. 50 minutes
Technology Moisture curing silyl-modified polymer (SMP)
Limitations Not for permanent water immersion or below water-line use. Not suitable for polyethylene, polypropylene or Teflon. WARNING: Flame Flex® is not suitable for use in applications exposed to continuous temperatures greater than 80°C. DO NOT use to seal around stoves, ovens, chimney flues, pizza ovens etc.
VOC Content 23 g/L
Tooling Time Approx. 30 minutes
Directions for Use 1. Ensure surfaces are clean and free of oil, grease and dust. 2. Cut cartridge tip and attach nozzle. 3. Apply with caulking gun. 4. Tool within tooling time. 5. Store below 28°C.
Movement Capability ±20%
Service Temperature -40°C to 90°C
Application Temperature 5°C to 45°C

Product Intelligence

Selleys FlameFlex Fire-Rated Sealant: Comprehensive Technical Overview

Description and Purpose

Selleys FlameFlex™ is a fire and acoustic-rated high-performance SMP (silyl-modified polymer) sealant manufactured by Selleys, specifically designed for fire-rated construction applications. It serves as both a fire-resistant joint sealant and acoustic sealing solution suitable for use in interior and exterior applications across most common building materials.

Key Features and Benefits

Selleys FlameFlex™ offers an impressive array of features that make it ideal for demanding construction applications:

  • Fire rated up to 4 hours according to AS1530.4 standard
  • Complies with BCA acoustic requirements for building construction
  • No primer required for application
  • Adhesion to wet surfaces enabling flexible application conditions
  • Superior curing performance at temperatures greater than 5°C
  • Non-bubbling formulation ensuring aesthetic quality
  • Better extrudability at temperatures above 5°C
  • No slump characteristics for precise joint control
  • Paintable after appropriate curing periods
  • Low VOC content of 15 g/L
  • Halogen-free and isocyanate-free formulation
  • High UV resistance enabling both indoor and outdoor applications

Technical Specifications

Physical and Chemical Properties

Property Typical Result
Technology Moisture curing silyl-modified polymer (SMP)
Colour Grey
Density 1.45
Application Temperature 5 to 45°C
Tooling Time (25°C) Approximately 30 minutes
Skin Time (23°C, 50% R.H.) Approximately 50 minutes
Cure Rate (23°C, 50% R.H.) 2-3mm per day
Service Temperature -40°C to 90°C

Mechanical Properties

Property Value
Tensile Strength (DIN 53504) 1.1 MPa
Shore A Hardness (DIN 53505) 31
Elongation at Break (ASTM D412) >260%
Modulus at 100% Elongation (ASTM D412) 0.67 MPa
Elastic Modulus at 50% Elongation (ASTM D412) 0.41 MPa
Movement Capability (ISO 9047) ±20%

Environmental Performance

Property Value
VOC Content 15 g/L
Fire Rating (AS1530.4) Up to 4 hours
UV Resistance High - suitable for indoor and outdoor use

Packaging Options

Selleys FlameFlex™ is available in multiple formats to suit various application needs:

  • Cartridge Format: 435g in Grey colour (Product Code: 100561, Barcode: 9300697125446)
  • Sausage Format: 600mL (Product Code: 101144, Barcode: 9300697127426)

Recommended Uses

Selleys FlameFlex™ is specifically recommended for the following applications:

Construction Applications

  • External and internal non-trafficable control joints in concrete, masonry, AAC (aerated concrete), and brick fire-rated construction
  • Concrete substrates suitable for control joints in concrete fire-rated construction
  • Masonry and brick joints in fire-rated building systems
  • AAC (Aerated Concrete) applications for fire protection

Acoustic Applications

  • Acoustic sealing between most common building materials including:
    • Concrete
    • Masonry and aerated concrete
    • Plasterboard
    • Fibre cement
    • Metals and timber
    • Plastic surfaces
  • Part of suitable acoustic design systems for buildings

Fire Rating Performance

Fire Test Results (AS1530.4-2005 Standard)

FlameFlex™ has been rigorously tested for fire performance with the following results:

Test Type Substrate Joint Width (mm) Joint Depth (mm) Configuration Flame Resistance (min) Insulation Limit (min) Rating
Control Joint Concrete 40 20 1-sided (fire side only) 197 39 -/180/30
Control Joint Concrete 40 20 2-sided (fire and non-fire) No Failure at 241 145 -/240/120
Control Joint Concrete/AAC Interface 40 20 2-sided 178 117 -/120/60

The fire rating demonstrates FlameFlex™'s ability to:

  • Resist passage of flame preventing fire spread through joints
  • Maintain insulation properties limiting temperature rise on unexposed surfaces

Acoustic Performance

FlameFlex™ provides acoustic performance suitable for building acoustic requirements, with performance varying based on installation configuration:

Bead Configuration Sealant Depth (mm) Wall Gap Area Acoustic Rating (Rw)
Single bead 15 0.5% Up to 50
Single bead 15 1% Up to 47
Single bead 15 2% Up to 45
Double bead 15 0.5% Up to 60
Double bead 15 1% Up to 57
Double bead 15 2% Up to 55

Application Requirements and Joint Specifications

Joint Dimensions

  • Joint Width: Between 20mm and 40mm for fire rating certification
  • Minimum Joint Depth: 10mm or half the width for joints wider than 20mm
  • Width to Depth Ratio: 2:1 for joints greater than 20mm

Surface Preparation

  • Surfaces must be clean and free of oil, grease, release agents, dust, or loose particles
  • Porous surfaces should be prepared by grinding, brushing, wiping with cloths, or blowing with oil-free compressed air
  • Laitance must be removed from concrete-based surfaces
  • Non-porous surfaces should be free of scale, rust, or oxides and degreased using solvents such as MEK, acetone, or mineral turpentine

Backing Materials

  • Open cell foam backer rod or bond-breaking tape should be used to:
    • Ensure correct joint dimensions
    • Prevent three-surface adhesion

Installation and Curing

Application Process

  1. Cut tip of cartridge and attach nozzle
  2. Insert into caulking gun
  3. Cut nozzle to size required for joint dimensions
  4. Extrude sealant smoothly into joint, ensuring all substrates are well wetted with sealant

Curing Characteristics

  • Sealant cures by reaction with atmospheric moisture
  • Cure rate is dependent on humidity levels, ambient temperature, and joint size
  • Typically forms a thick skin within 24 hours
  • Full cure expected after 7 days
  • In dry or cool conditions, cure time will be longer

Painting and Finishing

  • Water-based paints: Paintable after 60-90 minutes of skinning
  • Allow longer painting times in colder weather
  • Paint within 12 hours of application
  • Solvent-based paints: May be used after first painting with water-based paint (compatibility testing recommended)

Coverage Estimates

The coverage per FlameFlex™ 435g cartridge varies based on joint dimensions:

Joint Size (mm) Metres per Cartridge
6×6 7.9
8×8 4.5
10×10 2.9
12×12 2.0
15×7.5 2.5
20×10 1.4
30×15 0.6
40×20 0.4

Storage and Shelf Life

  • Shelf Life: 12 months from date of manufacture
  • Storage Temperature: Below 28°C
  • Storage Conditions: Cool, dry location protected from direct sunlight

Limitations and Restrictions

  • Not suitable for permanent water immersion or below water-line use
  • Not recommended for use on:
    • Polyethylene surfaces
    • Polypropylene surfaces
    • Teflon surfaces

Hazard Information and Safety

Selleys FlameFlex™ is classified as hazardous according to Safe Work Australia GHS 7 criteria:

Hazard Classifications

  • Eye Damage/Irritation - Category 2A: Causes serious eye irritation (H319)
  • Reproductive Toxicity - Category 1A: May damage fertility or the unborn child (H360)

Key Safety Statements

  • Keep out of reach of children (P102)
  • Read carefully and follow all instructions (P103)
  • Wear protective gloves/protective clothing including eye/face protection (P280)
  • If in eyes: Rinse cautiously with water for several minutes and remove contact lenses if present (P305+P351+P338)

Storage Safety

  • Store locked up (P405)

Disposal

  • Dispose of contents/container in accordance with local, regional, national, and international regulations (P501)

Additional Information

Cleaning

  • Uncured product: Can be removed with mineral turpentine
  • Cured product: Requires mechanical action for removal
  • Skin contact: Use Poly Cleaning Wipes to remove sealant from skin

Important Application Note

Prior to application of fire-rated products, consult with the project fire certifier or engineer to ensure compliance with certification requirements. This ensures that the installed sealant meets all specific project fire safety standards and regulatory compliance.

References to Safety Documentation

Warnings, first aid information, and shipping information are available in the product Safety Data Sheet (SDS), which can be found on the Selleys website at www.selleys.com.


References

  • [1] selleys-flameflex-version-2-2-tds.pdf
  • [3] SELLEYS_FLAMEFLEX-AUS_GHS.pdf
  • [7] fireblock-xt-low-toxicity-v1-2-tds-7-1-25.pdf
  • [10] selleys-guide-sealants.md
  • [11] selleys-sealants-technical-specs.md
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